The Effects of Cavity Preparation and Composite Resin on Bond Strength and Stress Distribution Using the Microtensile Bond Test
To evaluate the effect of flowable bulk-fill or conventional composite resin on bond strength and stress distribution in flat or mesio-occlusal-distal (MOD) cavity preparations using the microtensile bond strength (μTBS) test. Forty human molars were divided into two groups and received either standardized MOD or flat cavity preparations. Restorations were made using the conventional composite resin Z350 (Filtek Z350XT, 3M-ESPE, St Paul, MN, USA) or flowable bulk-fill (FBF) composite resin (Filtek Bulk Fill Flowable, 3M-ESPE). Postgel shrinkage was measured using the strain gauge technique (n=10). The Z350 buildup was made in two increments of 2.0 mm, and the FBF was made in a single increment of 4.0 mm. Six rectangular sticks were obtained for each tooth, and each section was used for μTBS testing at 1.0 mm/min. Polymerization shrinkage was modeled using postgel shrinkage data. The μTBS data were analyzed statistically using a two-way analysis of variance (ANOVA), and the postgel shrinkage data were analyzed using a one-way ANOVA with Tukey post hoc test. The failure modes were analyzed using a chi-square test (α=0.05). Our results show that both the type of cavity preparation and the composite resin used affect the bond strength and stress distribution. The Z350 composite resin had a higher postgel shrinkage than the FBF composite resin. The μTBS of the MOD preparation was influenced by the type of composite resin used. Irrespective of composite resin, flat cavity preparations resulted in higher μTBS than MOD preparations (p<0.001). Specifically, in flat-prepared cavities, FBF composite resin had a similar μTBS relative to Z350 composite resin. However, in MOD-prepared cavities, those with FBF composite resin had higher μTBS values than those with Z350 composite resin. Adhesive failure was prevalent for all tested groups. The MOD preparation resulted in higher shrinkage stress than the flat preparation, irrespective of composite resin. For MOD-prepared cavities, FBF composite resin resulted in lower stress than Z350 composite resin. However, no differences were found for flat-prepared cavities. FBF composite resin had lower shrinkage stress than Z350 conventional composite resin. The μTBS of the MOD preparation was influenced by the composite resin type. Flat cavity preparations had no influence on stress and μTBS. However, for MOD preparation, composite resin with higher shrinkage stress resulted in lower μTBS values.SUMMARY
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Methods:
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INTRODUCTION
Research in the field of adhesive dentistry strives for improvements in composite restorations to increase restoration longevity in tooth-preserving operative procedures. The use of a variety of composite resins with different mechanical properties makes it difficult to analyze the stress distribution at the interface between the tooth and the restoration.1 Several variables affect the mechanical behavior of the restorations to be studied; therefore, a systematic understanding of the distribution of stress patterns involved in adhesion failure is important for correct interpretation of results. Laboratory bond testing of adhesive restorations using the microtensile bond strength (μTBS) test is the most common method to obtain information about the adhesion between restorative material and tooth structure.2 The μTBS test is considered to be reliable because of its versatility and reliability in vitro.3 However, this test method is time-consuming and technically demanding, requiring great care during specimen preparation and handling.3
During the preparation of samples for μTBS, polymerization of the composite resin produces shrinkage stress. This is influenced by restorative technique, resin elastic modulus, polymerization rate, and configuration of the cavity or “C-factor,” which is defined as the ratio between bonded and unbonded composite resin surface area.4-9 Shrinkage stresses from composite resin cause structural deformation and interfacial integrity failures, decreasing the bond strength between composite resin and tooth.10 To reduce shrinkage stress, the use of an incremental technique is recommended, which promotes a smaller ratio of bonded to unbonded areas in each composite resin layer, achieving a lower C-factor during polymerization of each layer.11
The filling technique and type of composite resin can have a great impact on the adhesion of composite resin with the restoration, in particular in cavities with a high C-factor.7 Laboratory testing for μTBS in constrained class II cavities are clinically relevant. In high C-factor cavities, the stress relief due to flow is severely limited, and the polymerization shrinkage stress might exceed the bond strength.9
New composite resins have been developed to minimize the deleterious clinical effects of polymerization shrinkage.7,12,13 The use of bulk-fill resin allows a single increment of 4 mm. This thicker increment is possible due to modifications that increase the translucency of the bulk-fill composites, enabling greater light transmission.14 In addition, formulation of these materials allows modulation of the polymerization reaction by the use of particular stress-relief monomers and more reactive photoinitiators.12 These features decrease the undesirable effects of polymerization shrinkage.7,13 To test different adhesive systems on the effects of polymerization shrinkage stress and adhesion, the μTBS test is the most commonly used method for researchers and manufacturers; however, the results of these tests are often difficult to interpret as limited attention has been given to the type of the composite resin used during this testing.
The aim of this study was to evaluate the bond strength and stress distribution in flat or mesio-occlusal-distal (MOD) cavity preparations using the same adhesive strategy with flowable bulk-fill or conventional composite resins, as determined using the μTBS test. Therefore, we tested the null hypothesis that the type of cavity preparation or composite resin does not influence bond strength or stress distribution as determined using the μTBS test.
METHODS AND MATERIALS
Forty extracted, intact human third molars that were caries free were used with approval from the University Ethics Committee in Human Research (No. 1.451.872). Teeth were embedded in a polystyrene resin (Cristal, Piracicaba, SP, Brazil) up to 2.0 mm below the cervical line to simulate alveolar bone and to ease manipulation.15 The teeth were cleaned using a rubber cup and fine pumice water slurry and randomly distributed into four groups of 10 teeth. Two cavity preparations were defined: the flat preparation was generated by midcoronal cutting using a precision saw machine (Isomet 1000, Buehler, Lake Bluff, IL) resulting in a flat surface; the MOD preparation had an intercuspal width of 4.5 mm and was prepared with a diamond bur (No. 3099, KG Sorensen, Barueri, SP, Brazil) in a high-speed hand piece with copious air-water spray using a cavity preparation machine.16 The depth of the cavities was the same for both types of preparation (4 mm in depth; Figure 1). A silicone mold was used for composite resin placement on flat cavity preparations. For MOD cavities, the prepared tooth was inserted in a metallic device that simulated proximal teeth, and a unimatrix with an elastic ring (TDV, Pomerode, SC, Brazil) was used in the proximal area. The self-etching adhesive system (ClearFil SE Bond, Kuraray, Japan) was used according to the manufacturer's instructions for all groups. Each type of restoration was made using two different composite resins: Filtek Z350XT (Z350; 3M-ESPE, St Paul, MN, USA) and Filtek bulk-fill flowable (FBF; 3M-ESPE; Table 1). The Z350 composite resin was placed in two horizontal increments for both types of cavity preparation, whereas the FBF composite resin was placed in a single increment. Each increment was light cured for 20 seconds using a multipeak light source with 1200 mW/cm2 exitant irradiance (Bluephase G2, Ivoclar Vivadent, Amherst, NY, USA) from the occlusal direction closest to the cavity or to the composite resin increment.



Citation: Operative Dentistry 43, 1; 10.2341/16-338-L

μTBS Test
The specimens were sectioned buccolingually into slabs of 1-mm thickness under water cooling using a low-speed diamond saw (Isomet, Buehler). Each slab was then sectioned mesiodistally to produce 1.0 mm × 1.0 mm cross-section sticks (six sticks per tooth). The ends of the specimens were fixed to a Geraldeli's device (Odeme, Joinvile, SC, Brazil) using cyanoacrylate glue (Super Bonder Flex Gel, Henkel Loctite Adesivos Ltda, Itapevi, SP, Brazil) to cover all gripping surfaces of each specimen.17,18 Each specimen was then subjected to a tensile load at a cross-head speed of 1 mm/min using a microtensile machine (Microtensile ODEME, Luzerna, SC, Brazil). The cross-sectional area of each stick was measured to the nearest 0.01 mm using a digital caliper (Mitutoyo CD15, Mitutoyo Co, Kawasaki, Japan), and the μTBS in MPa was calculated by dividing the fracture load by the surface area. Each tooth was treated as a statistical unit by averaging the μTBS of all six samples from one tooth.
Following the μTBS test, specimens were examined with a stereomicroscope (Mitutoyo, Tokyo, Japan) at 40× magnification. The fractured surfaces were classified as adhesive failure (I), cohesive failure in composite resin (II), cohesive failure in dentin (III), or mixed failure (IV).
Finite Element Analysis
Residual stress in the tooth was calculated using a digitized buccolingual cross section with similar dimensions and conditions as those used for the μTBS test. The digitized buccolingual cross section of an intact molar with similar dimensions and conditions as those for the μTBS test was used as a reference for construction of the models. Coordinates were obtained using ImageJ software (public domain, Java-based image processing and analysis software developed at the National Institutes of Health, Bethesda, MD, USA).19 Only the cervical portion of the root was simulated since the rest of the root did not affect the coronal stress distribution.20 A simplified boundary condition was assumed at the cut plane of the root (fixed zero displacements in both horizontal and vertical directions).
The elastic modulus of enamel was 84 GPa and Poisson's ratio 0.30; the dentin elastic modulus was 18 GPa and the Poisson's ratio 0.23.21 The elastic modulus of the restorative materials was 14.4 GPa for Z350 and 10.1 GPa for FBF.13 The Poisson's ratio was chosen to be the same for all composite resins at 0.24.20 The finite element analysis was performed using MSC.Mentat (preprocessor and postprocessor) and MSC.Marc (solver) software (MSC Software Corporation, Santa Ana, CA, USA). The total number of finite element analyses models was four for the different restorative materials and cavity type. A plane strain condition was assumed for the tooth cross sections. Polymerization shrinkage was simulated by thermal analogy. Temperature was reduced by 1°C, while the linear shrinkage value (postgel shrinkage) was entered as the coefficient of linear thermal expansion.
Modified von Mises equivalent stress was used to express the stress conditions using compressive-tensile strength ratios of 37.3 and 3.0 for the enamel and dentin,21 respectively, and 6.25 for composite resin.13 Stress values were recorded at the integration points of each element and node along material interfaces at either aspect (tooth and restoration). The stress values at the interface between composite resin and dentin at two depths in the two-dimensional model correlated with the elastic modulus and postgel shrinkage values at the same depths of the laboratory test restorations. The mean values of the top 5% of stresses were determined for the dentin/composite resin–isolated nodes at the interface and correlated with μTBS values.
Statistical Analysis
The μTBS test data were assessed for normal distribution (Shapiro-Wilk) and equality of variances (Levene test), followed by parametric statistical tests. Two-way analysis of variance (ANOVA) was performed with the study factors represented by the composite resin (Z350 and FBF), cavity preparation (flat and MOD), and their interactions. Multiple comparisons were made using the Tukey post hoc test. The data of failure mode were subjected to the chi-square test. All tests employed a 0.05 level of statistical significance, and all statistical analyses were carried out with Sigma Plot version 13.1 (Systat Software Inc, San Jose, CA, USA).
RESULTS
We used the μTBS test to assess the effects of cavity preparation and composite resin on the bond strength and stress distribution. Two-way ANOVA of μTBS values revealed a statistically significant difference between the composite resins (p<0.001), the cavity preparation (p=0.001), and the interaction between composite resins and cavity preparations (p=0.004; Table 2). Irrespective of composite resin type, flat preparations had significantly higher μTBS values than MOD preparations. For MOD-prepared samples, FBF composite resin had significantly higher μTBS values than Z350. However, flat-prepared samples showed no difference in μTBS values between FBF or Z350 composite resins.

We also measured the effects of cavity preparation and type of composite resin on stresses in the restoration. Preparations using the Z350 composite resin resulted in higher stress on composite resin buildup, irrespective of the type of cavity preparation (Figure 2). Flat-prepared cavities resulted in lower stresses at the dentin/composite resin interface relative to MOD-prepared cavities (Figure 3A). Within flat cavity preparations, each of the composite resins showed similar stresses at the dentin/composite resin interface. However, in MOD-prepared cavities, the Z350 composite resin resulted in higher stresses at the dentin/composite resin interface compared with MOD-prepared samples with FBF composite resin (Figure 3B). All groups showed similar failure patterns based on fracture mode distributions as represented in Figure 4. Adhesive failures were prevalent for all groups. Therefore, the cavity preparation and type of composite resin used affect the stress at the interface between dentin and composite resin.



Citation: Operative Dentistry 43, 1; 10.2341/16-338-L



Citation: Operative Dentistry 43, 1; 10.2341/16-338-L



Citation: Operative Dentistry 43, 1; 10.2341/16-338-L
DISCUSSION
The results of our study demonstrate that the type of cavity preparation and type of composite resin affect μTBS and stress distribution. Further, our results also show that each preparation can be influenced by the type of composite resin used. Thus, we reject our null hypothesis that the type of cavity preparation or composite resin does not influence bond strength or stress distribution. Clinically, it is common to find structural loss in posterior teeth, resulting in the formation of large cavities. However, most studies use flat surfaces for testing bond strength, which does not resemble this clinical situation in the oral cavity.22,23 Therefore, the present study was undertaken to obtain a more clinically relevant idea of the effects of cavity preparation and different composite resins used on (restoration) bond strength.
Restoration bond strength is affected by several factors, with composite resin polymerization shrinkage stress considered to play an important role.8,24,25 A useful strategy to quantify the stress located at the bonded interface is finite element analysis. Sufficient polymerization that results in adequate mechanical properties associated with favorable bonding is mandatory for the best clinical performance of the composite resin restoration. Previous studies of large MOD restorations have shown that the type of composite resin and filling technique may influence the bond strength value of large MOD restorations.15 Polymerization stress can be affected by bond strength and elastic modulus values. Bond strength values are indirectly related to polymerization shrinkage stresses,26,27 while elastic modulus values of the composite resin are directly related to higher stresses in the remaining tooth structure and at the tooth/restoration interface. Materials with high elastic modulus deform less when they are stressed and produce more rigid restorations. This increases the effect of polymerization shrinkage, resulting in residual shrinkage stresses.28 Thus, when polymerization contraction is restricted by bonding to the cavity walls, a composite resin with a high elastic modulus will result in higher shrinkage stress.29 FBF composite resin has a lower filler content, which results in a lower elastic modulus and lower postgel shrinkage compared with Z350 composite resin.13 In this study, Z350 showed higher stress, irrespective of cavity preparation, because of its higher elastic modulus and higher postgel shrinkage. Further, flat cavity preparations resulted in lower stresses at the dentin/composite resin interface than MOD cavity preparations. The free constrain of the composite resin on flat surface releases the shrinkage stress that compromises bond integrity. Similar to previous reports, our study has confirmed that shrinkage stress is influenced by the elastic modulus of resin, polymerization rates, restorative techniques, and cavity configuration.23 The horizontal incremental filling used in the MOD cavities joining buccal and lingual walls increased the shrinkage stresses.30 This stress is initially transferred to the interface, resulting in decreasing μTBS.
Bond strength values tend to decrease directly with the number of walls in the cavity.6,31 In this study, the bond strength values for flat-prepared cavities were higher than the MOD-prepared cavities, regardless of the type of material that was used. In flat preparations, surrounding walls are absent, contributing to a lower C-factor11; thus, composite resin increments deform without restriction of the proximal walls, reducing the residual shrinkage stress, which may be why bond strength values were higher for cavities that underwent the flat preparation in our study. The expected magnitude of stress might be estimated through the ratio of the bonded to the unbonded areas, also known as the configuration factor.32 The higher the C-factor, the higher the stress level generated; this aspect was observed in the MOD cavity tested in the present study. On the contrary, a higher ratio of unbonded to bonded walls, represented by the flat cavity tested in this study, would be responsible for lower values of stress as shrinkage would freely occur at the unbonded surface areas. In addition, without proximal walls, the increments may receive light energy more effectively, since insufficient curing is associated with lower bond strength and mechanical properties.33
In MOD-prepared cavities, FBF composite resin had higher bond strength values than Z350 composite resin. FBF has lower postgel shrinkage and lower elastic modulus. Consequently, shrinkage stress was lower in cavities restored with FBF composite. This is a principal factor to explain the better performance of FBF in MOD cavities. In addition, FBF has better adaptation to the pulp floor of the cavity, generating a more effective union of the Z350 conventional composite resin.6 The FBF composite resin has a lower filler content and higher translucency,13 allowing higher light transmission within the material and better photoactivation characteristics than Z350.6
The μTBS values were dependent on both the cavity preparation and composite resin type in this study. Therefore, our study highlights the importance of determining how materials were tested when comparing the μTBS results using different adhesive systems within and between laboratories. In addition, the findings of this study demonstrate that in constrained cavities, the use of an FBF composite resin may be a good strategy to produce better interface integrity.
CONCLUSION
Within the limitations of this study design, we conclude that composite resins and cavity preparations, and the interaction between composite resins and cavity preparations, influence the stress distribution at the restoration/tooth interface and, consequently, the measured bond strength. Flat preparations resulted in lower shrinkage stress and significantly higher μTBS values relative to MOD preparations. FBF composite resin had significantly higher μTBS values than Z350 composite resin when tested using MOD preparation. MOD preparation Z350 resulted in higher stresses at the dentin/composite resin interface. The use of MOD preparations for the treatment of cavities will better reproduce clinical conditions when testing for bond strength using the μTBS test.

Stepwise schematic of experimental design. (A): Sectioning of teeth at root and crown. (B): Teeth preparation: MOD, mesio-occlusal-distal preparation; flat, flat surface preparation. (C): Restorations were restored with each composite resin type: bulk, Filtek bulk-fill composite resin (bulk) or incremental filling using Filtek Z350XT (Z350; n=10). (D): Six sticks of restored teeth were obtained for each tooth. (E): Each section was subjected to the μTBS test using Geraldeli's device. (F): Preprocessing of the finite element method.

Stress distributions of the two composite resins, each as calculated by finite element analysis (modified von Mises equivalent stresses; MPa).

The Z350 composite resin results in a higher stress distribution irrespective of the type of preparation used. (A): Stress distributions in flat- or MOD-prepared cavities using FBF or Z350 composite resin. (B): Stress along at the dentin/composite resin interface for each group in A calculated by finite element analysis (modified von Mises equivalent stresses; MPa).

Frequency of failure mode for flat- or MOD-prepared cavities using FBF (bulk) or Z350 composite resin. Fractured surfaces were classified as follows: I, adhesive failure; II, mixed failure; III, cohesive failure in dentin; IV, cohesive failure in composite resin.
Contributor Notes